Monday, March 20, 2017


The term Classic Forged Knives refers to a process of knife making that harkens back to pre-industrial times.  In other words, there are no modern manufacturing techniques associated with this type of knife making.  In the purest sense this is referred to as bladesmithing.  A bladesmith is someone who uses blacksmithing techniques and equipment to make knives.  The most important piece of equipment is, of course, an anvil to which must be added appropriate hammers, tongs and a system to heat steel to non-magnetic temperatures.  All but the last requirement are specific to bladesmithing.  The modern knife manufacturer, whether operating out of a garage, small shop or large factory uses a method to produce knives called “stock reduction.”  Almost all contemporary knives are made this way.  The garage hobbyist will purchase a piece of high carbon flatbar and from that will cut out something that looks like a knife.  The large factory will do practically the same thing though they use large sheets of high carbon steel to stamp or cut out their blade blanks.  From that point on the process is nearly identical as the blank is taken through the manufacturing process from blank to final merchandise.  A bladesmith, on the other hand, takes a piece of high carbon steel, bar or rod, and heats it until the steel become highly malleable and then begins pounding it into the shape of a knife.  This is the traditional way of making knives.

Let’s set the record straight by saying that both methods make good knives if the maker is knowledgeable of sound metallurgical techniques.  I am forever harping at would-be knife makers to “learn their chemistry.”  Alas, most wannabees could not care less about ionic bonds and crystal math or a hundred other things that a top knife maker takes the time to learn.  That’s precisely why too many hobby or even “custom” knives are improperly heat treated and tempered and why you hear misinformation like, “forged steel is stronger steel than stock-reduction steel.”  Knife makers well-versed in inorganic chemistry know that pounded steel is no stronger than stock-reduced steel and what makes a piece of knife steel strong and adequate resides in (1) the specific type of steel and (2) the care taken in heat treating.

Well, I shan’t bore you with a lesson in chemistry but let it suffice to say that bladesmithing does offer one distinct advantage over simple stock reduction—that is to say if you are enamored by texture and the aesthetic qualities related to the actual forging (pounding) process.  It also brings the knife maker closer to the process itself.  A bladesmith can rise to the level of artisan while someone employing basic stock reduction will always just be a craftsman, and yes there is a difference.  Not to take away from the people who make beautiful knives using stock reduction with their nice handles and engravings etc.  But the essence of a knife is the blade and a forged blade IMO will always be more beautiful (assuming it’s done correctly) that a blank that was cut away using an angle grinder or bandsaw and then subjected to a $1,000-$2,500 2”x72” belt grinder then heated in an electric oven then tempered in another electric oven then polished with the same belt grinder.  Nifty, but mono-dimensional.  I even saw a YouTube video where a fellow bought himself a CNC machine and all his “custom” knives are made as if in a sterile vacuum chamber as not to be contaminated by germs.  I think that's stretching the word, "custom."

Check online and type “forged knives.”  There are some genuine artists out there!  Some of the more radical, cavemen types (that’s a compliment) are calling themselves Neo-Tribal Bladesmiths.  A couple or three are quite good.  They seem to be clustered in the Tucson, AZ area but I’ve heard there may be a handful of others scattered in different places.  There might even be one old hermit living in a cabin way down in Deep South Texas who's tribal, if not very neo.  Mind you, he's no where near as talented as those Tucson boys and besides he’s not quite sure what neo-tribal bladesmith actually means.  No importa.  Aqui estoy bien escondido y tranquilo.


  1. Hello,
    It is very useful content..I am looking for such type of content. Thanks for sharing.
    knife making materials

  2. what disgusts me about knifemakers is they spend about 4 hours standing in front of a grinder and then charge as much as what nearly half the population makes in an entire week. oh and then they get all butthurt and ego-bruised when you question the legitimacy of such a price and give you some "you get what you pay for and if you don't like it then buy gerber". as if they're saying, "if you can't afford steak tar tar and caviar, eat mac and cheese." needless to say, after making a few knives myself with limited power tools, i have little respect for knife makers.